某制造业企业新厂房设施规划与物流分析

摘    要
随着国家宏观调控政策的逐步落实和生产要素成本的大幅上升，国内制造业企业之间的竞争日益激烈，降低车间的物流成本越来越成为众多企业关注的焦点。运用科学合理的设施布置方法和技术，对车间设施进行科学合理的规划显得非常必要。
    论文通过对A制造型企业的重型容器车间现有厂房的物流分析，运用系统布置设计理论和设施规划方法等工程技术，对A企业重型容器车间新厂房的进行合理的设施规划与物流系统设计，提出系统的设施布置方案，缩短企业现场的生产周期，降低车间物流成本。论文分以下几部分论述：第一章讲述设施规划理论和国内外研究状况和发展趋势，论文的研究目的和主要内容。第二章引入SLP理论进行车间设施规划，通过物流量统计和非物流因素限制初定三个待选布置方案。第三章通过评价体系对待选三布置方案评价，选择最优布置方案。第四章总结运用科学的设施规划方法给实际企业带来的实际效益。
    论文旨在运用缪瑟的SLP（Systematic Layout Planning）方法解决企业新厂房设施规划问题。目的在于突破A企业在新厂房规划过程中完全依靠经验的做法，通过引入定量的设施规划方法对A企业的新厂房进行科学合理的规划。

关键字：物流系统分析，设施规划，布置设计，SLP，工业工程

ABSTRACT
With the gradual implementation of the national macro adjustment-and-control policy and the rising by a wide margin of the cost of manufacturing elements, as well as the competition between the domestic enterprises of manufacturing industry becoming fierce day by day, it is the reduction of the logistic cost in workshops that becomes more and more the concerns of many a enterprises. So it is very essential for the enterprises to use method and technology of Facilities Layout to make a scientific and reasonable facilities planning.
    Regarding the logistic analysis of the workshops of heavy-container plants in manufacturing enterprise A, this paper will apply Engineering Technologies like Systematic Layout Planning Theory, Facilities Planning methods etc. to make a reasonable facilities planning and logistic system design of the new workshops of heavy-container plants manufacturing enterprise A, and to propose a systematical Facilities Layout Planning so as to curtail production cycle and reduce logistic cost. The thesis divides several following parts to describe：Chapter one tells the Facilities Planning Theory, research state home and abroad, and development trend of Facilities Planning Theory, and the research purpose of this thesis and the main contents; In chapter two, it introduces the SLP theory to make a facilities planning of workshops, and then works out three candidates of layout planning through the statistics of logistic volume and the non-logistic factors; The third chapter will make a choice of the most optimized layout planning from the three through assessment system; And in chapter four, it will draw a conclusion of the application of scientific facilities planning thus to bring in real benefits to enterprises.
This paper aims at applying SLP (Systematic Layout Planning) theory to solve the actual problems of new workshops in facilities planning. In order to break the experience-oriented practice in the planning of new workshop in enterprises A, it introduces a quantitative facilities planning to make a scientific and reasonable planning for new workshops in enterprise A.

Key words： Logistics System Analysis，Facilities Planning，Layout Design，SLP，Industrial Engineering

论文的主要研究内容
本文研究的主要对象是制造业企业A股份公司在B地的工业园区重型容器车间物流设施规划问题。其研究的主要内容包括：
1）    对工厂布置，设施规划发展、研究方法和相关知识进行综述，比较国内外在设施规划领域的方面的研究现状。对SLP（Systematic Layout Planning，系统布置设计）理论和方法进行熟悉和深入分析；
2）    研究A股份公司现有重型容器车间生产类型、产品构成、加工设备、人员配置、组织结构等基本情况；
3）    熟悉重型容器车间的普通生产工艺，外协工艺和特殊工艺等方面的内容；根据代表产品的规划产能，以及作业单位划分情况，对未来新厂房内作业区域之间的物流量进行分析；分析目前的重型容器车间各作业单位之间的非物流关系；
4）    综合分析重型容器车间的物流与非物流因素，绘制作业单位位置相关图；根据新厂区的实际情况限制和设备正常作业所需最小面积，绘制面积相关图，形成待选的若干车间布置方案；
5）    针对待选方案，构建合适的评价体系，选出最优方案，预测未来可能会出现的物流瓶颈，给出解决对策。

目  录    28000字
摘    要    I
ABSTRACT    II
1绪论    1
1.1论文选题背景    1
1.2国内外设施规划研究状态及发展趋势    1
1.2.1国内外设施规划研究现状    1
1.2.2设施规划发展趋势    3
1.3论文的主要研究内容    4
1.4论文研究的目的意义    4
2 新厂区重型容器车间设施布置    6
2.1 SLP方法概述    6
2.2产品-产量分析    7
2.2.1 P-Q分析    7
2.2.2 重型容器车间产品结构    7
2.3重型容器车间物流因素分析    8
2.3.1重型容器车间代表产品工艺分析    8
2.3.2重型容器车间作业单位划分    17
2.3.3重型容器车间作业单位间物流强度分析    25
2.4重型容器车间非物流因素分析    30
2.4.1重型容器车间非物流约束条件概述    30
2.4.2 重型容器车间非物流因素分析    30
2.5重型容器车间作业单位综合相互关系    31
2.5.1重型容器车间作业单位综合相互关系分析    31
2.5.2重型容器车间作业单位综合相互关系图    35
2.5.3重型车间作业单位综合接近程度    36
2.6重型容器车间作业单位相关图分析    37
2.6.1重型容器车间作业单位面积    37
2.6.2重型容器车间作业单位位置相关图    38
2.6.3重型容器车间作业单位面积相关图    39
3 重型容器车间新厂房设施布置方案及评价    43
3.1重型容器车间设施布置初步方案    43
3.1.1重型容器车间设施布置方案一    43
3.1.2重型容器车间设施布置方案二    43
3.1.3重型容器车间设施布置方案三    44
3.2设施布置方案评价    45
3.2.1加权因素方案评价    45
3.2.2车间物流瓶颈比较评价    46
3.3重型容器车间设施布置最终方案    51
4 结论    54
参考文献    55
致  谢    56